When it comes to lifting and rigging operations, selecting the appropriate hardware is essential to ensure safety, efficiency, and compliance with industry standards. Hooks, links, and swivels are crucial components in any rigging setup, each serving specific functions and applications. Understanding the different types available and their respective uses can significantly enhance the effectiveness of your lifting operations.
Types of Lifting Hardware
1. Shackles
Shackles are one of the most commonly used components in lifting and rigging. These robust connectors are designed to form secure connections between chain or wire rope slings, synthetic slings, lifting chains, ropes, and other lifting devices, allowing for efficient load handling and movement.
There are two primary types of shackles:
- Anchor (Bow) Shackles – With a wider, rounded "O" shape, anchor shackles offer greater versatility and are ideal for multi-directional loads or where multiple slings connect at a single point.
- Chain (Dee) Shackles – Narrower in profile, chain shackles are suited for straight-line pulls and single-connection lifts.
Shackles can be secured using either screw pins (easier to install and remove) or safety pins (more secure for permanent or vibration-prone applications).
These components are used across various industries, including construction, marine, mining, and heavy manufacturing. They are available in different load ratings and materials, often galvanised or alloy steel, and must be selected carefully to suit the load capacity and conditions of the lift.
Grade S Shackles are a rated shackle that come in both Bow and Dee configurations and meet the requirement of AS 2741. Grade S Shackles are the most common shackles used in lifting applications, with a high strength to size ratio.
2. Eye Bolts and Hoist Rings
Eye bolts are threaded fasteners with a circular eye at one end, commonly used as a lifting point on equipment, machinery, or structural elements. They're simple, reliable, and cost-effective for vertical lifting, but it’s important to note that standard eye bolts are designed for straight-line lifting only.
When lifting at angles or when load movement is expected, hoist rings offer a safer alternative. Unlike fixed eye bolts, hoist rings can swivel and pivot, aligning with the direction of the pull and reducing stress on both the bolt and the object being lifted.
This movement allows for greater flexibility and reduces the risk of failure due to bending or side-loading—making hoist rings a preferred choice in dynamic or multi-directional lifting environments.
Both options must be properly torqued and matched to the load requirements, with care taken to select bolts with appropriate threading, material strength, and design for the job.
3. Turnbuckles
Turnbuckles are essential tensioning tools in both temporary and permanent rigging systems. Designed with a central metal frame and threaded terminals (typically eye, hook, or jaw fittings) on either end, turnbuckles allow users to adjust the length and tension of wire ropes, cables, chains, or rods by simply rotating the body.
Their main use is to fine-tune alignment and tension within a load-bearing system. For example, in a structural application, a turnbuckle can be used to draw two anchor points closer together or provide slack relief when aligning trusses or framework. |